(Dia. 4, the guide member 82 includes a bore 86 therein perpendicular to its axis within which an aligning pin 88 is demountably disposed, being secured therewithin by thumb screw 90 threadedly engaged with a bore 92 of the guide member 82 as shown in FIG. 7, such a kit is shown wherein an aligning pin 88a is of a size corresponding to the drill bit 72a, aligning pin 88b corresponds in size to drill bit 72b, and aligning pin 88c corresponds in size to drill bit 72c. Enter your email to unlock the code! No, thanks. $39.99 $ 39. Each baluster requires a hole drilled plumb into the handrail centered over the baluster itself. The present invention relates generally to devices for guiding drill bits at a predetermined location and angle to a work piece for drilling holes therein, and relates more particularly to a drilling jig for stair rails for drilling the spindle holes in the underside thereof at the correct location and angle. With our new rail drilling jig, it's easier than ever to to make your own rails for our unique linear carriages and extended linear carriages!Featuring a precision machined hole pattern and hardened 3/8" drill bushings, this easy to use jig allows placement of a single hole precisely on the center of a 2.5" cold rolled steel rail using nothing but a hand drill. Cable runs are spaced 3″ on-center for either a 36″ or 42″ height railing system. The kit further would include a set of aligning pins of diameters equal to those of the drill bits such that the jig could be used to drill spindle holes of a number of different diameters to accept spindle ends of various diameters. For this purpose, the present rail drilling jig generally designated 22 illustrated in FIG. In my U.S. Pat. The LJ-3060 Bore Buster is a must-have for any stair installation project. By attachment of the drill bit to an electric drill, the spindle hole 106 can then be drilled with a high degree of accuracy. RailEasy™ Drilling Template. 12 Picture Gallery: Baluster Jig Cheap Stair Parts . To drill the ends of the EZIRAIL straight rail when a bend or end cap needs to be added. The hole must be centered in the rail, correctly spaced and drilled to the correct depth and most importantly be drilled plumb. The drill guide members 50 are adjustably secured within the blocks 30 and 34 by means of lock screws 52 and washers 54 which pass through a pair of arcuate slots 56 in the blocks and are threadedly engaged with holes 58 in the guide members 50 (see FIG. Description. Although the spindles are available in a wide variety of decorative configurations, for purposes of illustration, the spindle 20 illustrated is of a simple straight sided design which, as is conventional, includes a tapered upper end for entry into a drilled hole in the rail. 7 is a view showing three matched sets of drills and aligning pins exemplary of a kit incorporating the drilling jig of FIGS. 4 is a view similar to FIG. The shank portions 94 of the aligning pins would all be of the same size in order to fit interchangeably within the bore 86 of the aligning pin guide member 82. Although the rail, supporting spindles and end posts are conventionally fabricated away from the construction site, the spindle holes in the underside of the rail must be drilled at the construction site to ensure the perpendicularity of the spindles. Clips are included in the Panel Kits. In the typical staircase, there are two spindles for each step, although occasionally three, and rarely four spindles may be based on each step. and a plurality of drill bits of different diameters, each said drill bit having an extended shank portion of the same diameter, said drill shank diameter slideably fitting in said jig drill bushings. For utilization of the jig for a staircase employing three or four rails to the step, additional adjustable blocks with drill guides could be mounted on an extended base plate in the same manner as that employed for block 34. Q 1. A further object of the invention is to provide a stair rail jig as described, the hole spacing and angles of which can be readily adjusted. The baluster holes are laid out on the bottom side of the handrail, Bore Buster® is attached to the handrail, adjusted to the correct pitch and then each hole can then be then drilled, automatically centered and to the correct pitch. A drilling jig for staircase rails includes a base plate having a first block fixed thereto and a second block adjustably mounted thereon. Both the first and second blocks include drill guide means thereon including a selectively adjustable cylindrical drill guide member which is selectively rotatably adjustable within a cylindrical cavity of the block. Successive sets of holes are drilled in the same manner, the jig being moved up the rail and reclamped for the drilling of each pair of holes with the aligning pin always being inserted in the last drilled hole before the jig is again clamped to the rail. 3 with the demountable section 26a of the base plate removed, clamps 24 are utilized to clamp the base plate surface 28 against the underside of the rail 16. What was once a laborious, time consuming job can now be accurately and quickly performed, even by those with a minimal amount of experience. While it is possible to drill the holes correctly simply using a drill and a good eye, by far the fastest and most accurate method available is using LJ Smith’s Bore Buster ®. From the foregoing it can be understood that the present jig permits a fast and accurate drilling of stair rail spindle holes, virtually eliminating the possibility of an incorrect spacing or drill angle of the holes in the rail. In those cases, WoodStairs.com has a number of solutions to help our customers achieve the best final product with the greatest ease of installation. As shown in FIG. Replace Knee Wall With Railing Wood. A third block is adjustably disposed on said demountable base plate section and include an adjustable aligning pin guide. Kreg Joining Solutions make it easier than you've ever imagined to turn your DIY and woodworking dreams into reality by creating rock-solid assemblies and long-lasting repairs. The details of the jig 22 are most readily understood by reference to FIG. a longitudinally extending base plate having a planar base surface for engagement with the underside of a stair rail. Rail Jig - Baluster Connector Installation Tool - The Deck Store a drilling jig having a plurality of drill guide means and an aligning pin guide means mounted thereon. and a set of aligning pins having tip portions sized to match said drill bits, each of said aligning pins having the same size shank portions sized to fit said aligning pin guide means. The aligning pin 88 includes a shank portion 94 adapted to slideably fit within the bore 86 of the guide member 82, and a tip portion 96 of a diameter substantially equal to that of one of the holes drilled into the stair rail. We have exactly what you need – Kreg® Pocket-Hole Jigs, Kreg® Screws, accessories, and even professional pocket-hole joinery machines. A second block 34 is adjustably mounted on the base plate 26 for selective spacing with respect to the first block 30. I've found that one jig made for a 35-degree angle works on most of them, particularly because Deckorators makes an adjustable baluster connector for stair rails. Copyright © 2020 WoodStairs.com - Stair Parts & Supplies. As will be noted in FIG. Manifestly, changes in details of construction can be effected by those skilled in the art without departing from the invention. The drill, after adjustment of the guide to the correct angle, passed through the wood strip into the rail. While it is possible to drill the holes correc… A demountable section of the base plate can be removed to permit drilling of a rail at a point close to an obstruction, such as a knule post. Designer Rail Drilling Jig for Stainless Fittings Plastic IF130X Material : Plastic Shipping Costs To find out what the cost of shipping will be, add the items to the shopping cart, then go … The device of that patent featured a guide block which was temporarily fixed to a wooden strip which was clamped to the underside of the rail at successive positions. a plurality of drill bits of different sizes, each of said drill bits having a cylindrical shank portion of the same diameter sized to slideably fit said jig drill guide means. & Terms of Use. 99. 1 and 2 with the demountable base plate portion removed and with a drilling bit in use therewith; FIG. Enter Email to Save Cart and Unlock Coupon. Depth stop was very reliable and kept me from drilling into my work table. In addition, the drill guides were subject to wear due to the direct impingement of the drill cutting edges against the guides, leading to a short guide life. FIG. 3 is an enlarged side elevational view partly in section showing the jig of FIGS. The upper ends of the spindles are tapered, and since the exposed lengths of the spindles on each step will differ due to the inclination of the stair rail, the holes to be drilled in the stair rail above each step will be of different diameters corresponding to the diameter of the tapered portion of each spindle at its intersection with the lower rail surface. By George Enterprises, Inc. (Pleasant Valley, PA), 144/106, 408/72B, 408/88, 408/97, 408/103, 408/72R, 408/72B, 408/115R, 408/115B, 408/87-89, 408/97, 408/103, 408/110-112, 33/628, 33/636, 33/638, 33/640-642, 144/104, 144/106, BY-GEORGE ENTERPRISES, INC. (COOPERSBURG,, PA, US), Click for automatic bibliography Wood Stairs » Installation » Using the Bore Buster to Drill Handrails. Although three sets of drill bits and corresponding aligning pins are illustrated, a typical kit might include half a dozen sizes or more since spindles are made in a wide range of upper end diameter. (Dia. a third block mounted on said base plate extension. 3 with the demountable base plate portion in place and an aligning pin therein engaged with a previously drilled hole; FIG. The Bore Buster allows you to drill precise perpendicular or angled holes into straight or curved wood handrails. Baluster Installation Drak. Installing Square Top Balusters Metal. Privacy Policy With an aligning pin 88 of an appropriate size to match the last drilled hole 107 mounted in the pin guide member 82, and the angle of the pin guide member adjusted to align with that of the drill guides of the blocks 30 and 34, the jig is again clamped to the rail as shown in FIG. If you have a job where you needs to drill the end of the rail 10’s or even 100’s of times (such as in a hospital or aged care facility), then the IF121X – Ezirail Drilling Jig (For Commercial Use) would be a better choice. means for securing said second block in a desired position on said base plate. mark for location of the top edge of the rail clip. 1 is in its operative position clamped to the underside of the rail 16 by a pair of clamps 24. A jig can be made for the stair rail using a similar method. 3 and 4. Hole Drilling Guidelines for CableView Cable Railing Systems The balusters are 1 1/4" square, too small for my biscuit joiner. Select from many tools for tread & riser layout, marking and installing balusters, and drilling and installing handrails. The stair spindle jig is made of two pieces of hardboard that are cut to the same width as the spindles. A plurality of spindles, in this instance, two spindles per step, are to be mounted between the steps 12 and the rail 16, a first spindle 20 being shown in position on the lowermost step adjacent the knule post 18. Each end is cut to the angle needed for the stairs. Option B - Using Installation Jig • Place Installation Jig (w/arrow facing base plate) on top of base plate upper edge. 6. For use of the jig, as shown in FIG. 1; FIG. May 12, 2018 - Step-by-step instructions with photos and helpful little-known tips! A still further object of the invention is to provide a kit including the described stair rail drilling jig, which kit includes a series of drills of various sizes adapted for interchangeable use with the present jig along with a series of aligning pins matched to the drill sizes, the set of drills and pins permitting utilization of the jig to drill stair rail holes to accept a variety of spindle sizes. All rights reserved. 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